Carbide Turning Inserts TNMG160408 for Cast Iron with CVD Coating
Application:
- ISO K materials, for all types of cast iron turning.
Feature Advantage:
Chipbreaker | Application | Performance |
Tablet | General Turning | - Good versatility, used in all kinds of cast iron turning.
- Special edge treatment technology to ensure the stability of insert use.
|
PM | Low Cutting Force | - Very versatile groove type, wide cutting depth, can also be applied to the processing of a variety of materials.
- M-class precision chipbreaker type.
- High edge strength.
- Applicable to occasions where the working conditions are unstable and the cutting force needs to be reduced to improve the surface quality.
|
Grade | Coating | Performance | Equivalent Grade |
MC3115 | TiCN & Al2O3 CVD coating | - Combination of coating and hard matrix, good resistance to spalling.
- It exhibits good wear resistance and impact resistance during high-speed machining, and can withstand certain intermittent cutting at medium speeds.
- It is also highly versatile when used for milling of cast iron.
| GC3210 GC3015 UC5115 |
- Types:
- ISO standard turning inserts are available in a variety of conventional types
- Different insert arcs of various specifications (R0.4, R0.8, R1.2, etc.)
Negative Insert
Serial | Type | MC3115 |
C | CNMA1204 * | ★ |
C | CNMG1204 * -PM | ★ |
C | CNMA1606 * | ★ |
C | CNMG1606 * -PM | ★ |
C | CNMA1906 * | ★ |
C | CNMG1906 * -PM | ★ |
D | DNMA1104 * | ★ |
D | DNMG1104 * -PM | ★ |
D | DNMA1504 * | ★ |
D | DNMG1504 * -PM | ★ |
D | DNMA1506 * | ★ |
D | DNMG1506 * -PM | ★ |
S | SNMA1204 * | ★ |
S | SNMG1204 * -PM | ★ |
S | SNMA1506 * | ★ |
S | SNMG1506 * -PM | ★ |
S | SNMA1906 * | ★ |
S | SNMG1906 * -PM | ★ |
T | TNMA1604 * | ★ |
T | TNMG1604 * -PM | ★ |
T | TNMA2204 * | ★ |
T | TNMG2204 * -PM | ★ |
V | VNMA1604 * | ★ |
V | VNMG1604 * -PM | ★ |
W | WNMA0604 * | ★ |
W | WNMG0604 * -PM | ★ |
W | WNMG0804 * -PM | ★ |
Positive Insert
Serial | Type | MC2115 |
C | CCMT0602 * -PM | ★ |
C | CCMT09T3 * -PM | ★ |
C | CCMT1204 * -PM | ★ |
D | DCMT0702 * -PM | ★ |
D | DCMT11T3 * -PM | ★ |
S | SCMT09T3 * -PM | ★ |
S | SCMT1204 * -PM | ★ |
T | TCMT0902 * -PM | ★ |
T | TCMT1102 * -PM | ★ |
T | TCMT16T3 * -PM | ★ |
T | TCMT2204 * -PM | ★ |
V | VBMT1103 * -PM | ★ |
V | VBMT1604 * -PM | ★ |
V | VCMT1103 * -PM | ★ |
V | VCMT1604 * -PM | ★ |
Technical Information:
- Cast iron is a Fe-C alloy with a high Si content (1-3%). The carbon content exceeds 2%. Cr, Mo, V, etc. form a hardened material, which increases the strength and hardness of the material, but reduces the machinability.
- Contrary to steel, cast iron is a short chip material with good chip control under most operating conditions.
- Cast iron can be divided into malleable cast iron (MCI), grey cast iron (GCI), ductile iron (NCI), compacted graphite iron (CGI), austenitic ductile iron (ADI).
- Gray cast iron and malleable cast iron are very easy to process.
- Ductile iron, vermicular cast iron and austenitic cast iron are more difficult to machine. All SiC-containing cast irons cause significant abrasive wear on the cutting edges.
- Gray cast iron and ductile iron, GCI & NCI:
- Material classification: K2.x and K3.x
- Gray cast iron and nodular cast iron are the most common types of cast iron.
- Gray cast iron features low impact strength, good thermal conductivity and good vibration damping.
- Ductile iron has good stiffness, good toughness, good tensile strength and poor thermal conductivity.
- Malleable cast iron, MCI:
- Material classification: K1.x
- Malleable cast iron is less sensitive to cracks and has higher fracture strength and elongation.
- Vermicular graphite cast iron, CGI:
- Material classification: K4.x
- Vermicular graphite cast iron can meet the ever-increasing requirements for increased strength and weight, but still maintains reasonable cutting performance.
- Vermicular cast iron has twice the fatigue resistance of grey cast iron.
- Austenitic ductile iron, ADI:
- Material classification: K5.x
- Austenitic ductile iron is a unique series of cast irons obtained by heat treatment.
- Austenitic ductile iron has excellent strength, toughness and fatigue resistance.
Recommended Cutting Parameters:
- The following cutting parameters are the recommended range values. Appropriate adjustments and selections should be considered after considering the following factors:
- Specific physical properties of the material being processed
- The actual condition of the part blank
- Power and rigidity of the machine tool
- Clamping rigidity of tools and workpieces
- Balance between tool life and machining efficiency
| | | MC3115 |
| | | Feed (mm/rev) |
| | | 0.1-0.5 |
ISO | Material | Hardness (HB) | Speed (m/min) |
K | Malleable Cast Iron | 130 - 230 | 480 - 120 |
K | Ductile Iron | 160 - 250 | 210 - 100 |
